Ok, Looks like I'm going to be the jerk here. Tim asked for help because he is obviously not satisfied with the job he did. I admire him for wanting to produce a better product. Telling him not to sweat it isn't answering his questions or helping him. Quite frankly, that job wouldn't leave our shop. Sorry Tim, but don't feel bad, I've
been exactly where you are.
First problem is that it's a pontoon boat with railing breaks (as mentioned) and rounded cushions that stick up
above the railing. Too many up, downs, ins, outs and angles. Cockpit covers on pontoon boats should be double
a similar sized cover for a sportboat. I've done an over windshield cockpit cover on a 48' Sunseeker and would
gladly do another one over a 24' pontoon boat.
Get out of the habit of having seams run side to side. Seams should run front to back. We used to go side to
side and covers would stretch out and peak at the supports like a big top tent. Glen Raven said it was due to
warp vs. weft. That's also why the cover is pulling in between the snaps. We double stitch our center seam for
cockpit covers. 1st stitch about 3/4" from edge then fold a stitch line and stitch again. The support poles are
going on the center line and the strong seam there will help out.
When I do a pontoon boat cover I fit to the top of the rail then fit a separate skirt piece around the perimeter.
Hard to tell but the picture looks as if you folded the edge under. Never works out for me. I always reinforce
with webbing and bind the edge.
Setting machine tension is a must but one trick many don't do is to hold the material in front and behind the
needle as you're sewing. This keeps the top and bottom layers even with each other. If you sew a seam then
pull it out it should be smooth. If one panel is smooth and the other has some pucker then the panels didn't
sew evenly.
been exactly where you are.
First problem is that it's a pontoon boat with railing breaks (as mentioned) and rounded cushions that stick up
above the railing. Too many up, downs, ins, outs and angles. Cockpit covers on pontoon boats should be double
a similar sized cover for a sportboat. I've done an over windshield cockpit cover on a 48' Sunseeker and would
gladly do another one over a 24' pontoon boat.
Get out of the habit of having seams run side to side. Seams should run front to back. We used to go side to
side and covers would stretch out and peak at the supports like a big top tent. Glen Raven said it was due to
warp vs. weft. That's also why the cover is pulling in between the snaps. We double stitch our center seam for
cockpit covers. 1st stitch about 3/4" from edge then fold a stitch line and stitch again. The support poles are
going on the center line and the strong seam there will help out.
When I do a pontoon boat cover I fit to the top of the rail then fit a separate skirt piece around the perimeter.
Hard to tell but the picture looks as if you folded the edge under. Never works out for me. I always reinforce
with webbing and bind the edge.
Setting machine tension is a must but one trick many don't do is to hold the material in front and behind the
needle as you're sewing. This keeps the top and bottom layers even with each other. If you sew a seam then
pull it out it should be smooth. If one panel is smooth and the other has some pucker then the panels didn't
sew evenly.