The Upholster.com Forum

General Upholstery Questions and Comments => General Discussion => The "GREEN" Room! => Topic started by: 206RB on November 23, 2010, 03:42:30 pm

Title: Doing some Alpha seats
Post by: 206RB on November 23, 2010, 03:42:30 pm
Customer wanted all new foam. The cushion foam is available, but not the backrests! Here's the finished b/r's
(https://forum.upholster.com/proxy.php?request=http%3A%2F%2Fi380.photobucket.com%2Falbums%2Foo244%2Fcheap320i%2Fbolsters%2Falpha%2520romeo%2Fget-attachment-1.jpg&hash=f5377e4b4eeb8212df43caacd1b2bd65)
I made a mold and poured new foam:
(https://forum.upholster.com/proxy.php?request=http%3A%2F%2Fi380.photobucket.com%2Falbums%2Foo244%2Fcheap320i%2Fbolsters%2Falpha%2520romeo%2Fget-attachment-2.jpg&hash=da5e09a7b8d98822ee59e65ff773734a)
(https://forum.upholster.com/proxy.php?request=http%3A%2F%2Fi380.photobucket.com%2Falbums%2Foo244%2Fcheap320i%2Fbolsters%2Falpha%2520romeo%2Fget-attachment.jpg&hash=92b207a9e47bdcf6a2abd542240f9806)
(https://forum.upholster.com/proxy.php?request=http%3A%2F%2Fi380.photobucket.com%2Falbums%2Foo244%2Fcheap320i%2Fbolsters%2Falpha%2520romeo%2Fget-attachment-3.jpg&hash=834f49de03c9c5e784e4eaac6de72022)
Title: Re: Doing some Alpha seats
Post by: Saddleman on November 23, 2010, 06:22:24 pm
Very Cool!  Tell me more about your foam molding....Materials used, material sources...etc

Thanks,

Loren
Title: Re: Doing some Alpha seats
Post by: 206RB on November 23, 2010, 06:37:17 pm
Sure, Loren.
I made a mold box out of plywood and a "plug" out of starboard, Then used plaster of paris to make the mold. I used Smooth on flex foamit X for the finished product. There's lots of videos on their site on how to do it.
Title: Re: Doing some Alpha seats
Post by: Saddleman on November 24, 2010, 05:23:15 am
Great ideas.  I have used some of Smooth On's molding materials before but not their foam.  Thanks for sharing.

Loren
Title: Re: Doing some Alpha seats
Post by: 206RB on December 09, 2010, 04:57:54 pm
Quote from: Saddleman on November 24, 2010, 05:23:15 am
Great ideas.  I have used some of Smooth On's molding materials before but not their foam.  Thanks for sharing.

Loren

Loren, depending on the demand, you could incorporate those gel pacs into the mold very easily. That would be a fun project.
Mike
Title: Re: Doing some Alpha seats
Post by: seamsperfect on December 10, 2010, 12:43:47 pm
Looks good if you are doing Alfa Romeo seats just an FYI make sure you spell it Alfa. Alfa  guys hate it spelled otherwise. ::)
Kevin