Factory time compared to custom reupholstery time to staple the material to a chair frame - can anyone provide insights?
Kody and perhaps others have factory as well as custom experience.
For example, I can't hang the upholstery on a wing back in two hours or so, but I suspect on the assembly line two upholsterers could come close to stappling the upholstery on somewhere near to that time, collectively (one hour plus each that is).
I can't staple the pieces to a frame on a wing back that quickly is why I am interested in know assembly line requirements. Obviously, the factory is more efficient, but a comparison would be of interest.
I finished a job like that today, it involved applying welting, flex grip, very little pad building, but it took most of the day. The T-cushion was accomplished yesterday after noon.
I am closely monitoring my time requirements.
Any insights welcome,
Doyle
I don't think it's fair to yourself to try and compare your time with a factory. I have watched modern factories upholster and it is nothing like what you and I do. Besides the fact that everything (filling, frames etc.) is new and uniformed the procedures have surely changed. One video I watch oh maybe a year or so ago showed one guy putting together a loveseat or sofa I forget which. He had the insides done in probably 1/2 an hour. Not the same process as us but it is factory. It was nothing more than a bag but when done it looked good. I guess this is an extreme but you get the picture.
A small business will never compete with a factory setting. We just dont do it the same ways and can't afford to either.
We are tradesmen and there is a huge difference.
Yes, what Paul said. There are videos of a guy tufting a Chesterfield Leather Sofa. He had a rhythm that had it done in less than an hour. The factories have it down to a science. The work just keeps flowing through.
In the factory I insided 5 or 6 of these chairs a day. And I was considered slow. No way I could do that now.
(https://forum.upholster.com/proxy.php?request=http%3A%2F%2Fi1179.photobucket.com%2Falbums%2Fx386%2FEdwinNorthuis%2Fth_HBFBarrowChs.jpg&hash=9e55001acee54596ded8431aa1a80a5e) (http://s1179.photobucket.com/user/EdwinNorthuis/media/HBFBarrowChs.jpg.html)
Ever taken a tour of an auto assembly plant, then wonder why your local repair shop takes an hour to replace a part?