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The Business Of Upholstery => The Business Of Upholstery => Topic started by: baileyuph on March 10, 2015, 06:54:49 am

Title: Incredible Technology -- Biscut Tufting capability
Post by: baileyuph on March 10, 2015, 06:54:49 am
It would be expected that upholsterers have observed the new sectional that is done in tufted biscuit tufts.  I have done some repair work around issues with this furniture, typically a sectional. 

In doing repairs, where the tufting had to be re- affixed, the time to accomplish such was noted.  The time to re- string each tuft and tie it to a prescribed height just goes on and on.  So much going on that in casual investigation it was learned or insight was gained as to the factories equipment/technique on the assembly line. 

The equipment actually grided to a calibration equal to the biscuit tuft desired and has the capacity to actually install the ties, and pull the tuft into place then secure the twine over a prettly large array (number of rows and columns) at one time.  All is required by the operator is "pull" the switch.  This all happens before installation by placing the upholstery and cushion material into the equipment, much in a sandwich fashion, then like stated, pull the switch.  That fast!  Then, go for the next sandwich.

That capability and other technologies, goes a long way in explaining that the custom shop capability doing reupholstery, today, has to be on the wane.  There is no way manual methods can compete.  In spite of any negativity around this report, it was an interesting read on technology.

Sure raises the question of what is next?  Is there anything computers and software can't be attached to - probably not.


Doyle
Title: Re: Incredible Technology -- Biscut Tufting capability
Post by: kodydog on March 10, 2015, 07:45:50 am
Quote from: DB on March 10, 2015, 06:54:49 am
It would be expected that upholsterers have observed the new sectional that is done in tufted biscuit tufts.  I have done some repair work around issues with this furniture, typically a sectional.
Doyle


Upholsterers cannot compete with the automation that goes on in the factories. But what we can do it build a custom piece of furniture at a much higher quality. For example it would be interesting to see the quality of the frame this biscuit tufted panel will be attached, or the padding that will give it support, or the springs for that matter (if there are any).

Your right, building custom furniture, one at a time, and try to stay competitive with a manufactured piece is impassable. But the fact that you are repairing this machine made article shows the technology is not as reliable as a hand tufted piece.

Repairs are also becoming more lucrative as was inadvertently pointed out in your post. Mr Hammer recently made a post for, "Anyone want some work?" There are more and more repairs that need to be done and fewer craftsmen to do them. 

I find technology fascinating and love seeing what new innovations the factories have come up with. Sure would like to see a link for the site you saw this on.
Title: Re: Incredible Technology -- Biscut Tufting capability
Post by: byhammerandhand on March 10, 2015, 06:27:42 pm
remember this post?

http://www.upholster.com/upholstery-forum/index.php?topic=13489.msg109788#msg109788